Plasma Surface Treater

Dramatically increase surface wettability for better adhesion.

Introduction of Atmospheric Plasma Surface Treater

Powerful plasma  processing technology—Surface activation integrated modification

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The Atmospheric Low-Temperature Plasma Treatment Machine

is a surface processing solution that utilizes high-voltage, high-frequency energy to ionize air, generating a stable stream of low-temperature plasma. This plasma is precisely applied to workpiece surfaces through specially designed nozzles, enabling thorough surface cleaning while significantly enhancing material properties—including hydrophilicity and adhesion strength.

By introducing oxygen-containing polar groups and modifying molecular chain structures through controlled physical and chemical interactions, the system delivers reliable and uniform surface activation. Its core advantage lies in the safe, low-temperature treatment of complex three-dimensional surfaces, overcoming the limitations and safety concerns associated with traditional methods such as corona discharge and flame treatment.

Ideal for advanced manufacturing applications, this technology offers a versatile, efficient, and eco-friendly solution for surface preparation across a wide range of materials and geometries.

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Features of Plasma Surface Treater

Compatible with a Wide Range of Materials
The plasma flow is neutral and non-electrified, making it suitable for surface treatment on various materials—including polymers, metals, rubbers, and PCB circuit boards—without risk of static damage or material degradation. This versatility ensures reliable processing across different industries and applicationsplasma surface treater

Enhances Adhesion Strength on Plastics
This plasma treatment significantly boosts the adhesive strength of plastic components. For instance, polypropylene (PP) exhibits a multi-fold increase in bonding performance after processing. Additionally, the surface energy of most treated plastics rises to over 60 dynes, ensuring excellent printability, coating adherence, and reliable bonding across a wide range of finishing applications.

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Durable and Stable Surface Performance
After plasma treatment, materials achieve uniform and stable surface properties. These enhanced characteristics are not only immediate but are also designed to be long-lasting, ensuring sustained performance and reliability throughout the product’s lifecycle.

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Ideal for Online Processing — Environmentally Friendly and Cost-Effective
Utilizing a completely dry method, this process generates no pollutants or wastewater, fully meeting modern environmental standards. Designed for seamless integration into automated production lines, it enables efficient online operation to boost throughput while significantly reducing operational costs.

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Parameter of Plasma Surface Treater

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The main technical specification

Input power AC220V, PE. 50HZ (±20) Length of high voltage line 2.2M
Diameter of spray gun 2~8mm Work environment <42℃, relative temperature≤40℃RH
Maximum power 400~1200VA Input air pressure ≥0.4Mpa or≥0.3Mpa
Frequency 18~25kHz Output working pressure 15~20Kpa (Adjustable)
Weight of the host 15.2kg Pressure protection and control Lowest point:10Kpa
External dimension of the host 390X240X300mm Processed width of nozzle Jet  type: 2-8mm; Rotary type: 20-80mm
Operating temperature range -10℃~+50℃ Relative temperature <93% (Non-condensing)
Application of Plasma Surface Treater

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Our atmospheric plasma surface treater delivers versatile and reliable performance across a diverse range of industries, including:
Lithium Battery Manufacturing – Enhelectrode wettability and bonding strength for improved battery performance and longevity.
Automotive Components – Prepares surfaces of plastics, composites, and metals for painting, coating, and bonding with superior adhesion.
Electronics & PCBs – Ensures clean, active surfaces for conformal coating, encapsulation, and reliable circuit assembly.
Glass & Display Processing – Improves coating uniformity and adhesion for anti-reflective, scratch-resistant, and functional layers.
LED Packaging – Increases surface energy for robust encapsulation and stronger wire bonding in LED modules.
Rubber & Plastics – Activates inert surfaces to optimize printing, adhesive bonding, and composite joining.
Designed for seamless integration into automated production environments, our plasma systems support high-quality, sustainable, and efficient manufacturing processes across these critical sectors.

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