High-purity Oxygen Generator Plant

Engineered to deliver high-purity oxygen, this large-scale PSA oxygen generator plant utilizes a zeolite molecular sieve to separate oxygen from nitrogen at room temperature. It relies on continuous on/off cycling between pressure swings for adsorption and desorption. The system offers rapid start-stop, easy operation, and cost-effectiveness, making it a robust solution for metallurgical, chemical, environmental, and medical uses.
Parameter
Oxygen production 5-200Nm³/h
Oxygen purity 93±3%
Oxygen pressure 0.3-1.0Mpa
Dew-point temperature ≤-40°℃
Application Medical, industrial combustion aids, sewage treatment, aquaculture, etc.
Configuration Air compressor, air purification system, air buffer tank, oxygen buffer tank, adsorption tower, PLC control cabinet, oxygen analyzer, booster compressor, manifold, valve body pipelines, etc.
Working principle

This equipment consists of eight main parts: an air compressor, an air buffer tank, an air treatment system (consisting of a refrigerated dryer and a filter group), a PSA oxygen production host, an oxygen buffer tank, an oxygen purification filter group, an oxygen boosting buffer tank, an oxygen booster, and an oxygen filling system. (For small volume oxygen production machines, considering the rationality of structure and layout, the air buffer tank, oxygen buffer tank, and two adsorption towers will be integrated into one skid mounted platform). The PSA oxygen production host consists of adsorbers, switching valves, instrument air, instrument control, and other main components. It utilizes the selective adsorption of oxygen in the air by molecular sieves and the ability to adsorb oxygen that changes with pressure. By changing the operating pressure of the adsorption bed, it achieves the goal of continuous oxygen production.

After filtering and dust removal, the raw air is compressed to 0.5-0.7 MPa in an air compressor, and then passes through a refrigerated dryer and filter group to remove residual oil, water, impurities, etc. from the compressed air, and enters the adsorber from the lower part. When the air passes through the molecular sieve adsorbent bed, the moisture, CO2, and oxygen in the air are adsorbed by the molecular sieve. The oxygen flows out from the top of the adsorber, with a portion being output as product gas and another portion being used for cleaning and regeneration of another adsorber.

There are two adsorbers in total, which alternate in operation. When one is in the adsorption oxygen production condition, the other is in the cleaning and regeneration condition. Each adsorber needs to go through five working conditions: adsorption, reverse depressurization, forward depressurization, cleaning and regeneration, and pressurization to complete one working cycle. The two adsorbers are alternately used to enable the oxygen production device to continuously produce oxygen. 

The switch operation of the adsorber is controlled by a controller (using a programmable PC) to output electrical signals according to a set program, which controls the solenoid valve to change direction. The solenoid valve is connected to the instrument air and pneumatic pipeline valve respectively, and the solenoid valve changes direction. The instrument air enters the cylinder, causing the pneumatic valve to move.

立方机制氧机(正面) 立方机制氧机(正面)1

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